Simultaneous afterclearing and decolorisation by ozonation after disperse dyeing of polyester

Abstract

A set of trials have been conducted to examine the efficiency of ozonation on afterclearing of disperse dyed poly(ethylene terephthalate) fibres. Ozonation was performed in the cooled dyebath after the completion of the dyeing cycle. The ozone concentration used was 12.8 ± 0.3 mg/min at a gas flow rate of 400 ml/min. The results indicate that 3 min ozonation time is appropriate to achieve wash fastness results comparable to conventional reduction clearing. These results were obtained with simultaneous dyebath decolorisation ratios up to 67% and without significant colour yield (K/S value) losses of the dyed fabric. Ozonation periods exceeding 3 min caused significant colour yield (K/S value) losses, although dyebath decolorisation ratios increased up to 82% and wash fastness properties further improved. The chemical oxygen demand of the dyeing process decreased up to 62% by the ozonation afterclearing. The advantages of the ozonation afterclearing process are savings in terms of water, energy and time and reduction in environmental load.