Fatigue tensile behavior of carbon/epoxy composite reinforced with non-crimp 3D orthogonal woven fabric

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Date

2011-11-14

Journal Title

Journal ISSN

Volume Title

Publisher

Elsevier Science

Abstract

An experimental study of the in-plane tension-tension fatigue behavior of the carbon fiber/epoxy matrix composite reinforced with non-crimp 3D orthogonal woven fabric is presented. The results include pre-fatigue quasi-static test data, fatigue life diagrams, fatigue damage progression, and post-fatigue quasi-static test data for the warp- and fill-directional loading cases. It is revealed that the maximum cycle stress corresponding to at least 3 million cycles of fatigue life without failure, is in the range of 412-450 MPa for both loading directions. This stress range is well above the static damage initiation threshold and significantly above the first static damage threshold (determined by the onset of low energy acoustic emission). The second static damage threshold, determined by the onset of high energy acoustic emission and related to the appearance of local debonds and intensive transverse matrix cracking falls within this range. The established correlation between a 3000,000 cycle fatigue stress limit on one side and the second static damage threshold stress on the other is of a high practical importance, because it will significantly reduce the amount of future fatigue tests required for this class of composites. Surprisingly, for equal maximum cycle stress level, the fatigue life under fill-directional loading appears about three times shorter than that under warp-directional loading. The 100,000 cycle, 500,000 cycle and 1000,000 cycle fatigue loading with 450 MPa maximum cycle stress has resulted in so high variations of post-fatigue static modulus, strength and ultimate strain, that no consistent and statistically meaningful trends could have been established; further extensive experimental studies are required to reliably quantify this effect. (C) 2011 Elsevier Ltd. All rights reserved.

Description

Keywords

Materials science, 3-dimensional reinforcements, Fatigue, Damage, Acoustic emission, Mechanisms, Weave, Acoustic emissions, Fatigue testing, Loading, Stress analysis, Three dimensional, Weaving, 3-dimensional reinforcement, 3D orthogonal, B. fatigue, C. damage, Carbon/epoxy composites, Cycle fatigue loading, D. acoustic emission, Damage initiation, Damage threshold, Debonds, Experimental studies, Fatigue damage progression, Fatigue life diagram, Fatigue stress, Fatigue tests, High energy, In-plane, Loading direction, Low energies, Matrix composite, Matrix cracking, Practical importance, Pre-fatigue, Quasi-static tests, Static modulus, Stress levels, Stress range, Tensile behaviors, Tension-tension fatigue behavior, Ultimate strain, Fatigue damage

Citation

Karahan, M. vd. (2011). ''Fatigue tensile behavior of carbon/epoxy composite reinforced with non-crimp 3D orthogonal woven fabric''. Composites Science and Technology, 71(16), 1961-1972.

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