Ulud. Univ. Zir. Fak. Oerg., (1993) 10:1-8 Modeling of Natural Frequency and Amplitude on a Non-Driven Vibrating Potato Harvaster Shank Rasim OKURSOY * SUMMARY A non driven vibrating potato harvester has been attempted to design to produce exactly same type of vibration function with the forced vibratory soil digging shank The analysis examines the rotation angle and position characteristics of the shank as the soil force that acts on the b/ade. Because the soil digging shank was assumed to be clamped with an elastic material on to a solid potato harvester [rame, the shank was assumed in a certain vibration in the soil during to soil digging. A system of expressinn was generated to deseribe the general motion oft he shank, and equations oft he motion were solved by analytically in canceming with necessary assumptions. Key words: Natural Frequency, Amplitude, Vıbration, Potato Harvester, Modeling. ÖZET Tahriksiz Patates Hasat Makinalannan Titre§iminde Dogal Frekansm ve Genli~in Modellenınesi Titreşim/i toprak işleme aletlerinin toprakta yaptığı titreşim hareketine benzer bir titreşim yapabilecek bir patates hasat makinasına ait patates sökme organı tasar/anmaya çalışılmıştır. Analiz, söldicü bıçağa etki eden toprak kuvvetlerinden hareketle sökiicü organın dönme açısı ile durum karakteristiklerini * Öğr. Göf. Dr.; U.Ü. Ziraat Fakiiltes~ Tanm Makinalan Bölümü - ı - saptar. Aletin toprak kazan kısmma ait taşıyıcı organın, e/astik bir materyal ile birlikte ana şaseye sabitleştiri/miş olması yüzllnden toprak kazıcmm toprak işleme süresi boyunca belirli bir titreşim gösterdiği kabul edilmiştir. Sistem kazıcı ayağın genel hareket eşitlikleri ile tanımlanmış ve eşitlikler denklemlerin sınır koşullan dikkate alınarak analitik yolla çözllmlenmiştir. Anahtar sözcükler: Doğal Frekans, Gen/ik, Titreşim, Patates Hasat Makinası, Modelleme. INTRODUCTION A non-driven vibrating soil digger for proposed use on a potato barvester generates natural vibration frequency when it moves through the soil with a certain velocity. The main discussion point is to determine the natural frequency and amplitude of a non-driven vibrating blade oscillation in a specific soil conditions. Generally, potat o harvesters are designed by using a mechanical driver which forces the vibration of the digger blades and tines (Hammerle, 1970). Therefore, their construction are complex and are resulted higher design cost compared with the non-driven vibrating machines. Most non-driven vibrating potato harvesters are usually designed by ~ing S-type shanks which serve as their own spring (Johnson, 1974). Elastomer clamps are also widely used as non-driven vibrating soil digging devices in order to generate similar dynamic situations. In this work, all analysis and calculations were performed on a elastomer clamp type soil digging blade in the sandy loam. The dynamic soil resistance force was derived as a function of the soil and tool parameters such as soil-tool friction, working depth and velocity. This force causes the rotation of the machine axis from x-y to x' -y' (Figure le). When the system rotates at certain rotation angle, the elastic material is squeezed by the clamps and it acts as a belical spring with a spring constant k. Therefore, deformed elastomer stores energy that creates vibration on the system. As a result, the solution of the problem takes place for defining dynamic soil forces on the blade and deriving equations of motion about the system under these forces. MATERIAL AND METHOD The soil-tool system is under influence of several factors which are related either soil or tool and soil-tool interaction (Sial, 1977). In the model, the soil depth, soil cohesion, the soil internal friction angle, the soil bulk density and the soil surface forward failure angle are used as soil parameters. Similarly, the tool sharpness angle, blade dimension (thickness, width, length) - 2 - and soil-blade friction angle are also used as blade parameters. The main approach is to make some assumptions in order to drive equations of the dynamic soil forces acting o n the blade in specific soil condition. These equations are solved analytically by concerning soil and tool parametcrs. The soil forces on inclined tool was given in Figure la. By the force equilibrium concept, the total fo rce acting on the center of the blade in horiw ntal directian is, (1) where R is draft force, ~· is soil metal friction coefl1cient, N0 the normal load on the inclined tool, k' is pure cutting resistance of soil per unit width, b is tool width and ô is lift angle of the too l (Gill and Vanderberg, 1968). The normal load on a inclined soil tillage tool was deseribed as a function of the weight of the soil segment (G) and other soil and tool parameters such as cohesion of the so il, lift angie of the b Iade ( ô ), angie of forward fa ilure surface angle (P) ete. ( a) ( b) (c ) Figure 1 (a) Soil Forces A cting to inclined Tine, (b) A Non-Driven Vibrating Potato Harvester Shank, (c) Simulation of the Shank - 3 - The second approach for finding natural frequency and the amplitude of the system is to simulate elastomer clamp as a set of helical spring which is assumed to be fixed in the clamp. From the Figure lb and Figure le, the total moment at the point O is, 2 lo d6(t) = RS3 Cos(e) -2[kS1 Sin(e)] [Sı Cos(e)]-9.8mgS2 Sin(6)] dt 2 (2) where J0 is the mass moment of inertia of the system, k is spring constant, m is system mass, e is rotation angle on the x-y axis. For smail oscillation that means the smail rotation angle, we can assume Sin6 = O and Cos6 = 1 then the equation becomes, 2 2kS + 9.8mgS2 RS1 3 (3) 6=- 1o 1o If the system has a damping, the analysis should be done by considering the damping coefficient of the system. Therefore, dynamic equations of the system con be rewritten by including the damping coefficient which is a function of several factors such as soil blade friction, soil moisture content, plasticity and adhesion. In general, if D and A. represent the damping coefficient and the damping ratio, the equation can be reduced in smail fraction. Therefore, 2 1 de(ı) 2 - [ .!!._ ı da(t) = _RS3 Cos(e) _2_kS_ı Sin(6) Cos(6) 0 dıı 'o dt lo lo (4) 9.8nıgS2 - Sin(e) 'o where 2l=D/J0. Assuroing Sine = O and Cose = ı for the smail osdilation (Zill, 1982), the final equation of the motion is turn out to second order linear differential equation with force function. That is also, - 4 - (5) where the 2 c.> is given by the following formula; 2 2kS + 9.8mgs2 cl=1 ---- (6) The differential equation of the system solution was performed with computer program that is written in FORT RAN. The flowchart of the program is given in Figure 2. In the Appendix: ı, the program is also given. Figure 2 Flowchart of the Computer Program DISCUSSION AND RESULT The solution of the linear second order differential equations with force function consist on the particular and the homogenous solution with necessary initial and boundary condition. For calculations, dimension and the total weight of the sbank and clamp have been arbitrarily chosen. The elastic material in the clamp was assumed as a set of belical spring which has a spring constant as ıo5 N/m. The spring mass and the soil adhesion force were neglected for the calculations. The initial conditions were assumed as, 8(0) = O and d8(0)/dt = o. For the calculation, the blade cutting angle, soil cohesion coefficient, the soil internal friction angle and soil-metal friction angle were chosen as 16°, 700 N/m, 25° and 20°, respectively. The soil force cakulation were performed for the sandy loam, which has 1660 N/m density, and the blade velocity was 5 km per hour in that soil. The biggest difficulty was to determine the soil damping coefficient, because it is a function of the soil plasticity, the soil moisture content. However, the equations of motion about the system were solved using several damping ratio which are shown in Figure 3. The frequency model has maximum amplitude around 0.07 radian if the damping coefficient is 0.25. The system can reach steady state in 2 second. The lower value in damping ratio produced high amplitude and frequency as it was expected. The critical value for the damping ration is 1, and there is no osdilation in that case. The system is also able to produce a sinus cycles which has no steady state equilibrium if the damping of the system is not taking account. O... . 1\-- ı 1 ,_ 1 .. o.ıs 1 ~ '-"(• 0.5 0.05 1 ~ - / ...... /V 7 o.. .. '! (\ --- V ..,...... V; '-- ..,~ 0.75 AA~ r/ 7 :r1.0 '/ 0.02 1 0.01~ oo 0.4 OB 1.2 1.6 2.0 2.4 Time (see) Figure 3 System Vibration for Critica/ and Underdamping Situation - 6 - . REFERENCES GILL, W.R. and G.E. V ANDERBERG, 1968. Soil Dynamics in Tillage and Traction. Agriculture Handbook, No: 316. Agricultural Research Service, USDA. Washington, DC. HAMMERLE, J. 1970. The Design of Sweet Potato Machinery. Transaction of the ASAE, p. 281-270. JOHNSON, L.F. 1974. Vibrating Blade for Potat o Harvester. Transaction of the ASAE, p. 867-872. SIAL, S.F. 1977. Longitudinal - Vertical Behavior of Soil Engaging Implements. North Carolina State Univers ity, ASAE Annual Meetings, June 26-29, Raleigh, NC. ZILL, D., A First Course in Differential Equations with Applications. 2nd Edition, PWS Publisher, Bostan 1982. Appencllx 1. FORTRAN Program C*********************************************************** C CALCULATION OF NATURAL FREQUENCY AND AMPLITUDE C A NON-VIBRATING POTATO HARVESTER SHANK EITHER C DAMPED OR UNDAMPED CONDITION c C Dr. Rasiın OKURSOY C ULUDAG VNIVERSITESI ZIRAAT FAKULTESI C TARIM MAKINALAR! BOLUMU c C NOTE: ALL UNITS ARE IN METRIC SYSTEM C*********************************************************** REAL JO,L,LAM,M,KS,K,MU1,MU2,N1 DATA VC,PI,WD,ZERO,BW,BL/S.,J.1416,0.25 , 0.,0.55,0.11/ DATA GRAV,GAMA,C,STEP/9.81,1660.,700.,0.025/ DATA M,S1,S2,S3,J0/1.1151,0.03,0.035,0.03,3.68/ OPEN(2,FILE='VIBRA,OUT',STATUS='NEW') WRITE(*,*) 'ENTER SPRING CONSTANT AND DAMPING RATIO' READ(*,*)KS,DR WRITE(*,*)'----------------------------------------' V=(100./360)*VC K=PI/180. RH0=16.*K RH01=20.*K PHI=25. *K BETA~(PI/4.)-(PHI/2.) MU1=TAN(RH01) MU2=TAN(PHI) C*********** PRINT INPUT DATA ****************************** - 7 . WRITE(2,*) ' BETA,V',BETA,V WRITE(2,*) '---- ------ ---- - --- --- ---------- ----- ---- - -' WRITE(2,*) 'DR,STEP',DR,STEP Bl=(WD*SIN(RHO+BETA))/(SIN(BETA)) B2=COS(RHO+BETA)+(TAN(RHO)*SIN(RHO+BETA) G=GRAV*GAMA*BW*Bl*)BL+(WD/(2.*SIN( BETA)) )*B2) Cl=(GAMA/GRAV)*BW*Bl*( BL+(WD/ (2. *SIN(BETA)))*B2 ) C2=SIN(RHO)/SIN(RHO+BETA) FA=GRAW*(Cl*C2) AF=(WD*BW)/SIN(BETA) Al=(COS(RHO)-MU1*SIN(RHO))*(SIN(BETA)+MU2*COS (BETA)) A2=(-(SIN(RHO)+MU1*COS(RHO)))*(COS(BETA) -MU2*SIN(BETA)) DELTA=Al-A2 A3=(SIN(BETA)+MU2*COS(BETA))* (G+(C*AF+FA)*SIN(BETA)) A4=(COS (BETA) - MU2*SIN(BETA))*(- (C*AF+FA)*COS(BETA)) DELTA1=A3-A4 Nl=DELTAl/DELTA R=(Nl*( S IN(RHO)+MUl*COS(RH0))) / 2 C********** SOIL FORCE CALCULATION ************************ ETA=ABS(DR) OM=SQRT((2 . *KS*S1**2+M*GRAV*S2*GRAV) / JO) LAM=ETA*OM VAL=(R*S3/(JO*OM* *2 .) ) DO 100 J=l , l OO T=J*STEP EF=EXP(-LAM*T) IF(ETA.EQ.ZERO) GO TO 75 IF(ETA.LT.l) GO TO 76 IF(ETA.EQ . l) GO TO 7 7 IF(ETA.GT. l ) GO TO 78 76 RT2=SQRT(OM**2. -LAM**2.) TETA= (-VAL) *EF*(COS(RT2*T)+(LAM/ RT2)*SIN(RT2*T))+VAL GO TO 80 77 TETA= (-VAL)*EF*( l. + LAM*T )+VAL GO TO 80 78 RT1=SQRT(LAM**2. - 0M**2. ) VALl=LAM+RTl VAL2=LAM- RT1 VAL3=( - VALl*EXP(RTl*T)+VAL2*EXP(-RTl*T)) TETA=(VAL/(2. *RT1 ))*EF*(VAL3)+VAL GO TO 80 75 TETA=VAL*(l.-COS(OM*T)) C********** PRI NT OUTPUT DATA ***************************** 80 WRITE(2,35) J,T,TETA 35 FORMAT(1X, I 3,2(1X, F15 3)) 100 CONTINUE ' CLOSE(2,STATUS= 'KEEP') STOP END - 8 -